Centralized Lubrication System

Manufacture grease lubrication system, to supply lubricant (oil or grease)in even metered quantity, irrespective of pipelines and back- pressure to all points in a machine or plant through a single point, of a distributor block, situated at a convenient assessable position driven by means of a simple grease gun, or their special high pressure lubrication pump or any hydraulic line of pump.

Grease Systems include:.

• Progressive type distribution systems
• Dual line systems
• Single line injector systems (With their respective pumps and Distribution systems.)
• Single point Grease Feeders

Examples of common application are Presses, Textile machinery, including looms, stenters, Texturing M/c, blow room, spinning, carding, etc. Plastic Processing machinery, Earth moving equipment, Over head cranes, Packing machinery, filling machinery for the beverage industry, printing machinery, CNC machinery, and many other machinery where more than one point have to be lubricated.

We offer centralized Grease lubrication systems used in various industries. These centralised lubrication systems made by high quality raw material and durable.

Advantages:

• Easy to operate & User friendly, Minimum effort and maximum results
• Lubrication is achieved equally to all points, including hard to reach ones irrespective of it’s piping and back pressure. Thus proper lubrication is achieved
• Machine becomes more efficient with less wear and tear of parts as reliance on labour for lubrication is avoided, hence there’s no error or negligence
• Avoids accidents due to oil spillage, manual error/negligence by keeping work place and machine clean.
• Modernises your machine.
• Maintenance of machine can be less periodic thus increasing production, and reducing manhours, since proper lubrication is guaranteed.
• Protects processed items (cloth, rubber, cement etc.,) and avoids rejection due to overspill of lubricant or negligence.
• Precious oil/Grease is saved as the system distributes lubricant in optimum quantity. Under or excessive lubrication is eliminated.
• Economical, Production enriching, and safe.
• Selection: The selection of the system will depend on many factors such as: Lubricant to be used
• The size of the machine/equipment to be lubricated
• Distances between each point to be lubricated
• Accessibility of the points to be lubricated
• The quantity of lubricant required for each point

For any suggestions regarding lubrication equipment please write to us with the above mentioned details for us to suggest the best possible systems.

Systematrix Engg. Services manufactures indigenous LUBRISYS Progressive Distributor blocks for distributing oil or grease.

The LUBRISYS Progressive Distributor blocks (also known  as Divider Valves) are used  for distributing oil or grease in even, metered quantity, to all lubrication points in a machine or plant,  These Progressive Distributor blocks gets the lubricant feed from a pump (manual/ pneumatic/ motorised) or a simple grease gun and distributes it to the hard- to-reach, far away points, irrespective of the back pressure and piping length.

Each block has internal plungers which operate sequentially due to pressure of feed lubricant and deliver it to the corresponding outlets. The LUBRISYS Progressive Distributor blocks are self monitoring. An indicating pin makes it possible to identify when the block is in operation without removal of piping. This pin can be coupled with proximity /limit switch for achieving different functions like monitoring the system through an Electronic Controller, counting of strokes, etc.

The LUBRISYS Progressive Distributor blocks can be arranged in series as Primary and Secondary Divider Valves depending on the location and number of lubricating points. The distributor blocks are available with outlets from 2 to 28 per block. Vast range of Metering Units makes it possible to design and install the lubrication system according to the customer’s requirement. 

Apart from the advantages of the LUBRISYS Centralised Lubrication System additional benefits of using the LUBRISYS Progressive System are :

• Economical : It does not require special pumps to operate the block, a simple grease gun can also be used.
• Self Monitoring : If any point does not receive grease/oil due to any problem, the system will stall and a feedback through the indicator pin is provided as the indicator pin will not move.
• Compact : It is a very compact unit hence a small machine can easily accommodate the block.

Typical application of the LUBRISYS Progressive Distributor blocks are Textile Machines, Steel Plant Machines, Over head Cranes, Sugar Industry, Hydraulic presses, bottling plants and any other special Purpose Machines.

Systematrix  Engg Services are proud  manufacturers of LUBRISYS Adjustable Distributor Blocks / Divider Valves.

The construction of the Progressive Distributor Blocks are such that the flow out of one point is dependent on the other which makes it difficult to design adjustable flow Distributor Blocks. After a lot of research, we have successfully developed an adjustable Distributor Block /Divider Valves which gives the user the freedom to design, install and operate the lubrication system with more flexibility and ease.

This new development in the field of lubrication system will make it possible to maintain less inventory, and it’s flexibility is most useful when the flow requirement is not known until installation.

Systematrix Engg Services manufactures LUBRISYS Progressive Distributor Blocks which are modular in design.

The centralized lubrication by a  Modular LUBRISYS Progressive Distributor System will require a LUBRISYS Modular Progressive Distributor block and a LUBRISYS Manual Pump/Pneumatic Pump/Hydraulic Pump or Electric Pump (single phase or three phase).

These blocks divide the lubricant in equal or in required quantity to all lubrication points of a machine or equipment irrespective of their relative distance or back pressure.

Hence, these blocks are also called LUBRISYS Progressive Divider Valve System.

For an automatic system, LUBRISYS electronic controller and solenoid valves will be required.

By using a LUBRISYS Grease Gun to operate the system, the user will find the most simple and economical lubrication system available.

The advantage of using a modular LUBRISYS Progressive Distributor is that different flows are possible in a single divider valve.

Systematrix Engg Services manufactures LUBRISYS Progressive Distributor Blocks which are modular in design

The centralized lubrication by a  Modular LUBRISYS Progressive Distributor System will require a LUBRISYS Modular Progressive Distributor block and a LUBRISYS Manual Pump/Pneumatic Pump/Hydraulic Pump or Electric Pump (single phase or three phase).

These blocks divide the lubricant in equal or in required quantity to all lubrication points of a machine or equipment irrespective of their relative distance or back pressure. Hence, these blocks are also called LUBRISYS Progressive Divider Valve System.

For an automatic system, LUBRISYS electronic controller and solenoid valves will be required. By using a LUBRISYS Grease Gun to operate the system, the user will find the most simple and economical lubrication system available.

The advantage of using a modular LUBRISYS Progressive Distributor is that different flows are possible in a single divider valve. Systematrix Engg Services manufactures a range of LUBRISYS  Progressive Distributor Blocks to be used as Primary as well as Secondary Distributor Blocks A LUBRISYS  Progressive Distributor is available in a range outlets from 2 – 28 outlets, and if many lubrication points are to be lubricated then a Primary Distributor Block and Secondary Distributor Block are desirable.

When the points to be lubricated are lesser, a Single distributor Block (also called Divider Valves) can be used.  However, when the points to be lubricated are many or the points are far away from each other, then both the Primary and Secondary LUBRISYS  Distributor Blocks/Divider Valves are used.  The Primary LUBRISYS  Distributor  block/Divider Valve  receives the lubricant from the pump and distributes it equally into the inlet of the Secondary Distributor block/divider Valve, which in turn distributes the received lubricant (Grease or Oil) equally into the lubricating points, thereby making optimum use of lubricant.



Generally, the Primary has a bigger flow say 0.6 cc/stroke and the secondary LUBRISYS progressive block has a relatively smaller flow say 0.2cc/stroke.  The design of the lubrication system is done considering the flow of the Primary and Secondary Progressive Distributor Block/Divider Valves.

One of the main advantage of  LUBRISYS Centralised Lubrication System is that it makes proper use of lubricant and hence it saves precious petroleum products.

Systematrix Engg Services manufactures a complete range of LUBRISYS  Dual Line Systems.
 
The dual line system consist of a Pump of  high flow and high pressure to cater to many lubrication points. The main line from the pump is joined to the reversing valve wherein two outlet from the valve leads to the two main lines of distributor blocks that are arranged in series.

When one line is ON, pressure is developed and all the points of one side of  LUBRISYS Metering Dosers/ Distributor blocks is lubricated. The spools in the distributor move to their  extreme position. A pressure is developed as all spools have moved to the end position, and cannot move further.  This pressure forces the reversing valve to change the direction of the main line and makes the other line operational. At this stage the pressure from the first line is released through the tank line of the reversing valve. The same happens when pressure is achieved in the second line.

The common applications for this type of system are conveyors, overhead cranes, steel industries etc.

A Dual line system consist of LUBRISYS Pump, LUBRISYS Reversing Valve/Changeover Valve, LUBRISYSElectronic Controller or a LUBRISYS Manual Pump with LUBRISYS Metering Dosers

Systematrix Engg Services manufactures LUBRISYS  Single shot Systems.

Majority of machines require small doses of oil to lubricate various parts of the machine. In this lubrication system, a small power pack called the LUBRISYS  lubricating  pump (Electric /Manual or pneumatic drive) is used. Here, the use of LUBRISYS metering cartridges (sometimes called ‘injectors’) allows a maximum number of points to be lubricated in very small quantities and in a systematic manner, so that lubrication is achieved regularly, in small quantities and with better frequency Hence optimum usage of lubricant is achieved, with no spillage of oils, plus the frequent lubrication ensures better life in comparison to conventional manual lubrication.

Systematrix Engg. Services manufactures LUBRISYS Change over valves (also known as pressure reversing Valve).

These valves are used in dual line systems to change from one line to another line when the preset adjusted pressure is achieved and lubrication to the earlier line is completed

Upon reaching the desired pressure in line II the lubricant is again given to line I.

This continues in sequence & lubrication is achieved to all points of the system automatically with only one pressure line from the pump.

While changing the grease or oil goes through the tank line, hence this valve can also be used to operate a cylinder back & forth automatically.

The Reversing Valve/ Change over Valve is made compact and can fit at any position

Systematrix Engg Services manufactures a range of LUBRISYS Lubrication Pumps.

For grease, high pressure pumps are required . This is  possible by using Plunger pumps. These plunger pumps are manufactured with Manual, Pneumatic and Electrical drive. available in a range of models.

Follower plates are given to the Container which are spring loaded for easy suction of the grease.

• Different Container sizes are available for the pumps
• Custom made Pumps are also made as per the requirement