We are engaged in manufacturing a wide range of lubrication instruments, that cater to the requirements of various industries. Designed using advanced technology, these instruments are appreciated for their high performance, long functional life and low maintenance. Further, we also undertake installation and after sales service for our range of instruments.
Systematrix Engg. Services has for the first time in India developed indigeneously ‘lubrisys’ metering cartridges with a difference. The earlier problems of leakages, not being able to understand if the metering cartridges are working are thing of the past. The developed metering cartridges have the advantage that there are no separate manifolds to hold the injectors hence no leakages. Indication pin is provided which moves up& down when the metering cartridges/ injectors are in operation helping the viewer understand the lubrication process even without removing the pipelines.
These injectors can be adjusted (up to 0.4 cc.) just by twist of screw which is never before feature will help in low stock management as different flows are achieved by the same injector, and as and when required. The injectors have 4 mounting hoes so that any two holes can be fixed at any position required. They can replace the older design cartridges, with no change in the pump, and are available separately without manifold required in range, starting from to 1to 16injectors in one block , which can be joined in parallel to other ‘lubrisys’ injectors. Other products as per requirement of the system and user can be designed and manufactured by us.
Systematrix Engg. Services manufactures ‘Lubrisys’ change over valves (also known as pressure reversing Valve). These change over valves are used in dual line systems to change from one line to another line when the preset adjusted pressure is achieved and lubrication to the earlier line is completed. Upon reaching the desired pressure in line II the lubricant is again given to line. This goes on & lubrication is achieved to all points of the system automatically with only one pressure line from the pump.
While changing the grease or oil goes through the tank line, hence this valve can also be used to operate cylinder back & forth automatically. This product is made compact to fit at any given position. Other products can be manufactured as per the requirement of the system and the user.
Apart from the fittings on the lubrication device and fittings, pipes, clamps, hose pipes etc., we offer a variety of accessories for the lubrication systems like the pressure switches, pressure gauges, level switches, indicator pins, filters, strainers, etc., for all types of lubrication be it grease oil or mist.
Hydraulic Systems And Accessories
Different types and sizes of power pack, and their accessories like pump, strainers, coolers, filters, pressure gauges, fittings, isolators, relief valve, pressure gauges etc
Single Point Lubricator
Those points which are few and on very dangerous or inaccessible places and are far away from other points and where piping is not feasible it is advised to use the single point lubricator, where in the lubricant is required to be filled periodically and with the requirement the lubricant is pushed in to the lubricating point with gravity or by spring load.
Manufactures, High Lubrication Pump for Oil and Grease Application. There Are Available in Hand, Pneumatic, Hydraulic and Motorised Driven.
It is Better to Have High Pressure Pumps for Grease Whereas Low Pressure Pumps Work Better in Oil. These Pumps Work Independently or in Conjunction to Lubricate Many Points in a System with the Progressive Type Systems, Multi Line Systems, Dual Line Systems or Single Line Systems as the Requirement May Be. Right Selection of Pump with the Flow is Necessary for the Proper Working of the System.
Grease Guns Are a Common Type of Pump and Most Portable and Adaptable. Grease Guns Are Generally Manual, but Pneumatic Grease Guns Make the Greasing Much Easier, Moreover, the Real Problem is That the Grease Leaks from the Side of Conventional Grease Gun Nipple Adapter, Special Solutions Are Incorporated to Solve These Problems. These Pumps Work in Conjunction with the Distributor Block to Give Lubrication to a Number of Points from a Single Grease Nipple with Ease.
These Pumps Make It Possible for the System to Be Completely Automatic with the Help of a Solenoid Valve and Timer.
Electrically Driven Grease Pumps Are Available in Various Container Sizes and Flows. Containers Made of Metal Do Not Break and Are Provided with a Tell- Tale Rod for Easy Monitoring of the Lubricant Quantity in the Container, Which is Duly Machined and Spring Loaded for Easy Suction of Even High Viscosity Greases. the Pressure Rating is 3500 Psi, Thereby Making It Possible to Grease Even High Back-pressure Points with Ease.
We manufacture pneumatic barrel pump for various industrial use. This is an automatic Operational Air driven Pump. There is a telescopic shaft which is put in lubricant container and once air is given the pump starts and the piston in the cylinder moves up and down, due to which the lubricant is given out. The flow can be made to stop by the stopping the flow of air. Hence, this pump can be intermediate in operation by using a Timer and Solenoid Valve to ‘ON’ and ‘OFF’ the pump. For Grease a follower plate is required and a spring helps for suction of the grease, however, for oil this is not required. The length of the shaft is dependent on the height of the container on which the pump is mounted. The air pressure required to operate the pump is minimum 3 kg/cm3 and max 12 kg/cm3. The ratio of air to lubricant is 1: 25 i.e. if the air is say 5 kg/cm3 then the lubricant pressure (under Stress) will be 125 kg/cm3 hence this will flush out any contamination if present in the system.
This pneumatic barrel pump is widely used to transfer lubricant and also for systems where the lubricating points is large in number. These barrel pumps find application in all types of machines and equipment and also in garages for lubrication of vehicles. The flow can be adjusted by adjusting the flow of air. The supply of air has to be through a Filter and Lubricator, so that dirt, moisture etc. do not enter the pump and the pump works for a long life.
Systematrix Engg. Services have developed progressive distributor blocks for distributing oil or grease in even, metered quantity, to all points in a machine or plant. These progressive distributor blocks shall get the lubricant feed from the prime source like a pump (manual/ pneumatic/ motorized) or even simple grease gun and distribute it to the hard – to – reach, far away points. Each block has internal plungers which operate sequentially due to pressure of feed lubricant and deliver it to the corresponding outlets. The progressive distributor blocks are self monitoring. An indicating pin makes it possible to identify when the block is in operation without removal of piping. This pin can be coupled with proximity /limit switch for achieving different functions.
These progressive distributor blocks can be arranged in tandem as primary and secondary blocks depending on the location and number of lubricating points. The distributor blocks are available with outlets from 2 to 28 per block. Different flow per outlet is possible by different types of distributor blocks with solid or modular design, as per the requirement,
The typical application of the progressive type distributor blocks are Textile Machines, Steel Plant Machines,Over head Cranes, Sugar Industry, Hydraulic presses, bottling plants and any other special Purpose Machines.
Apart from the advantages of the Centralised lubrication system other advantages of the Progressive system over other systems are:
We design and install a wide range of Lubricating Electric Pump, that are used extensively in lubrication systems by various industries. Manufactured using advanced techniques, these are appreciated for their efficient performance, application specific design and long service life. Our expertise allow us to provide these as per the client's requirements.
Electric Pumps are most easy for the operator and hence are becoming more popular. Unlike Manual Pump they do not require any force for operation and unlike Pneumatic Pump it does not require any compressor or Solenoid Valve for its operation It operates on Electricity which is freely available to all.
The Compact Electric Pump makes it possible to mount the same on a machine like any other pump and is a boon to the machine industry. The specification are 0.25cc per stroke and pump speed of 24 rpm. This pump can develop a pressure upto 400 bar.Special Pumps as per flow and pressure requirement are available on request.
Systematrix Engg Services manufactures high flow high pressure LUBRISYS Electrical pumps. As electricity is readily available, Electric Pumps are preferred over other types of Pumps. The LUBRISYS Electric Pump is with single outlet which has a huge flow 14cc/stroke, coupled with 30 rpm motor it gives about 450cc/min flow. The Pump can be fitted with a adjustable valve, so that the flow can be reduced and adjusted, as per the requirement. The manifold given along with pump has an inbuilt relief valve, which releases the excess grease back to the container.
The LUBRISYS Electric Pump can be used for Progressive Distributor System, making use of the LUBRISYS Adjustable Distributor and LUBRISYS Standard Progressive Distributor Blocks to have the exact amount of lubricant in a given point. It is useful for a Dual Line System due to it’s high flow and high pressure capabilities, The manifold has a slot (female threading) for the return line from the LUBRISYS Reversing Valve/Change Over Valve. It is very popular for greasing different point in a machine which are not Centralised, as it is done with ease as the flow is large and electric supply is used to operate it.